SANIFLUID®
Generator
Water disinfection and general disinfection
WHY
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HOCl replaces traditional chlorine disinfectants and is 100 times more efficient
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Ideal for remote locations. Your disinfectant factory anywhere, rapidly installed
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Eco friendly and safe. HOCl is produced by the human body
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Multiple uses, guaranteed research and support for your disinfection needs
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Free of chemical additives, very cost efficient. Uses only water, salt, electricity
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HOCl for water disinfection and general disinfection
HOW IT WORKS
Combining salt, water, and electricity
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-Salt and water are activated by an electrical current to produce HOCl
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-SANIFLUID®, is a HOCl (hypochlorous acid) based disinfectant
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-SANIFLUID® (HOCl) remains stable for extended periods of time
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-SANIFLUID® (HOCl) is an extremely effective disinfectant (>100 times more effective than OCl-)
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-SANIFLUID® (HOCl) penetrates the cell membrane by osmosis
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-Destroys bacteria and virus from within
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-Removes and prevents biofilm (breeding ground for bacteria)
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-Always active
AIRPORTS / AVIATION
Disinfection examples
-Disinfection of potable water for aircraft
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-Disinfection of process water for surface cleaning and cooling towers
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-Safe and secure drinking water for all points of usage in the terminal
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-Aircraft water tank disinfection
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-Water truck tank disinfection
Disinfection advantages
-Energy cost reduction for hot water system due to temperature reduction from 65°C to 45°C (no heat disinfection needed)
-Low investment and operational costs, return on investment within a few years
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-Very compact unit, easy to retrofit into existing rooms
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-Simple to operate, no hazardous materials involved
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-Operating staff does not require hazardous material training or special skills
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-According to WHO Standard, DIN 901 and §11 of the Trinkwasserverordnung (German Drinking Water Standard)
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-Quality tested and approved by several independent laboratories - proven results at several airports, for an extended period of time.
Example:
Frankfurt airport
The problem:
Storage of potable water for aircraft at Frankfurt Airport
Disinfection of the water lines and water trucks
The solution:
Frankfurt airport is using HOCl for over a decade to disinfect the water that is meant for potable use in aircraft.
To keep within the airline regulations the disinfectant (HOCl) is added at a rate of 0.8-1mg/l free chlorine, even though full disinfection effect can already be reached around 0.1-0.3mg/l.
System employed: Voigtlaender g2000
Conformance: DIN EN 901 (for use in drinking water)
Treated water per day: 150,000 liters
Airplanes handled per day: 1.300 + Tankers employed: 21
Employees: 50
Filling stations: 4
Savings on water and waste water use per year: EUR 150,000 Training for 1500 staff at 2hrs/yr for handling of chlorine gas
3000 hours at EUR 30 = EUR 90,000
Yearly Savings in operational costs: EUR 240,000
The result:
Fraport AG is saving 26 Mio. Liters of fresh and waste water each year
The fleet of water trucks could be reduced by half
Truck cleaning and disinfection was reduced from 24hrs to 15min per truck
Safety training for staff working around the chlorine disinfection system is not needed anymore (saves 2800 man hours a year)
The health risk of the chlorine gas system has been eliminated
In summary: lower costs, higher workplace safety standard, better for the environment, better quality!
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Other airports
SANIFLUID® (HOCl) disinfectant is used in other airports, like Macao and Saarbrücken. With the same objectives: disinfection of water for airport installations and aircraft.
Hotels, Pools, Buildings
Challenges for Hoteliers
-Customer satisfaction
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-Highest quality from the guest perspective
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-Minimizing health risks
Legal Framework
Minimizing management liability
Stricter fulfillment of legal requirements
(Hygiene / Drinking Water)
Return on Investment
Improvement in occupancy rate
Significant reduction in operating costs
Sustainable and safe drinking water treatment
-Water with germs (including Legionella, MRSA and Pseudomonas) is completely disinfected
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-Existing source of bacterial infections (biofilm) is reliably removed
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-Preventing Re-contamination
-The infection risk of guests and therefore the personal liability of the owners will be reduced
-Renovation cost of drinking water infrastructure can be reduced
-Hot water temperature can be reduced from 60-65 °C to 45 °C without hygiene problems
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-Significant reduction in energy cost for hot water (20 - 30%) Risk of scalding guests is reduced
-Longer life span of the heating system, plumbing and valves due to lower temperatures
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-Lower costs for new construction or renovation (savings of 25 -40%)
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-Sustainability can be marketed - "Green Hotel"
Innovative and safe disinfection for swimming pools and spa areas.
-Significant reduction in chlorine use with a better grade of disinfection
-No unpleasant odors - no more red eyes
-Automation ensures hygiene and reduced operating expenses and cost
-Significantly lower cost for disinfection (chemicals)
-Suitable for surface cleaning
-Greater safety for guests and staff
Further applications
-Water disinfection in air conditioning and cooling systems
-Surface disinfection in bathrooms and kitchens
-Laundry Hygiene
-Cleaning of waste water
-Lakes on Golf Courses
-Water Dispensers
Example: Open Air Swimming Pool
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Replace chlorine gas by HOCl to disinfect baby pools at one of Germany's largest water parks.
Reduce chlorine content to accepted minimum levels. Reduce THM (carcinogenic by products of chlorine and uric acid)
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The system:
SANIFLUID® (HOCl) is added directly to the circulating water by means of a dosing pump. All parameters are controlled by a in-line measurement and control system.
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The result:
By dosing with SANIFLUID® the volume of chlorine present in the water is reduced from 0.6mg/l (previously) to 0.1mg/l without impacting the microbiological efficiency as well as meeting the Swimming pool standards for water quality. The results have been confirmed by the University of Kiel.
Food Industry
The system:
SANIFLUID® (HOCl) is dosed directly into the mains water pipe. The measurement and control system stores the operating parameters for audit purposes.
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The result:
SANIFLUID® guarantees that water treated conforms to national potable water standards, reduces maintenance and disinfection costs.
Example: Continuous sterilizers
One of the largest producers of canned food in Germany needed to replace the existing cooling water disinfection of the continuous sterilizers. The use of chlorine dioxide had caused major damage (corrosion) in the stainless steel piping infrastructure.
Solution:
The mains water in the production facility is disinfected by dosing SANIFLUID® (HOCl) resulting in a concentration of free chlorine of 0,6 ppm. The concentration of free chlorine in the 3 sterilizers is controlled by a control hub. On demand, SANIFLUID® is added to maintain the correct chlorine level. SANIFLUID® is produced centrally and distributed to the sterilizers. All relevant operational data are logged locally and forwarded automatically to the central production and quality control systems.
Results:
Complete automation of cooling water disinfection with minimal use of a on-site produced disinfectant. Complying to the highest safety standards. No corrosion in piping infrastructure.
Empirical evidence: effect of SANIFLUID® (HOCl) after a four week period.
(Bacterial count reduced to almost “0“)
Hospitals and other
medical facilities
Hospitals and clinics
Disinfection of cold water in cooling water loop and removal of biofilm from the system. Very important for hospitals and clinics.
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Redox measurement to determine the quality of the water in the cooling loop and SANIFLUID® (HOCl) is added in a controlled manner to ensure that the Redox remains within acceptable operating parameters.
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The result:
Water after being disinfected with SANIFLUID® is clear of all microbiological content. Furthermore this water meets the highest drinking water standards for up to 72 hours after treatment. Risks at hospitals and clinics are reduced.
Advantages
-Very compact unit, easy to retrofit into existing rooms
-Simple to operate, fully automated, no hazardous materials involved
-Operating staff does not require hazardous material training or special skills
-According to WHO Standard, DIN 901 and §11 of the Trinkwasserverordnung (German Drinking Water Standard)
-Quality tested and approved by several independent laboratories. Ideal for hospital water disinfection, general hospital disinfection.
Agriculture
The shelf life of picked produce can be extended if there is a significant reduction in the count of microbes often present in agricultural water. Such water, and indeed the vegetables themselves, is exposed to pollutants associated with farming, including feces and urine of the laborers in the field. This is a particularly serious situation in large fields where toilets are not available or far away. The risks for the transmission of diseases through salads, are consequently a reason for concern. The economic and legal and human consequences of such contamination are extremely serious.
To deal with this all water used in the processing facility is treated with the appropriate amount of SANIFLUID® (HOCl) to eliminate pathogens, thereby decreasing the bacteriological count. Salad, which is to be consumed raw, is further treated with SANIFLUID® to reduce risks and to help extend shelf life by reducing bacteriological count.
SANIFLUID® eliminates bacterial contamination in washing machines and water storage tanks.
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Advantages
-Very compact unit, easy to retrofit into existing rooms
-Simple to operate, fully automated, no hazardous materials involved
-Operating staff does not require hazardous material training or special skills
-According to WHO Standard, DIN 901 and §11 of the Trinkwasserverordnung (German Drinking Water Standard)
-Quality tested and approved by several independent laboratories.
Poultry
Disinfection of drinking water, surfaces and the barn in general, to reduce mortality and improve feed/weight efficiency.
The system:
SANIFLUID® (HOCl) produced on-site is dosed into the water supply fed to the chickens as well as for cleaning.
The result:
CFU content in the chicken drinking water is reduced to zero. Less antibiotics, less mortality, better feed to weight efficiency.
Beverage industry
The application
Replaces existing disinfection solutions
-Optimizes the cleaning process (3 phases)
-Disinfect with 9-10 ppm HOCl (cold)
-Disinfect with 2 ppm HOCl (cold)
-Rinse with cold water
-Save 100% of external chemicals (caustic soda,
disinfectant)
-Save 75% of processing time (90 to 20 minutes) / save water and energy (up to 50%)
-Return on investment in less than 36 months
The filling process hygiene
-Permanently spray 5ppm HOCl during the filling process
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-Maintains good filling hygiene for an extended period
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-Ensures the safety of the products
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-Optimized rinsing
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-Foam cleaning with cold water (0.3 ppm HOCl)
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-Disinfects with 2 ppm HOCl (cold) -rinsing with cold water (0.3 ppm HOCl)
Reference Design
The system:
-SANIFLUID® (HOCl) 150-180 ppm FAC
-Clean in situ (syrup room, tanks)
-Cleaning / spray filling
The result (per plant per year)
-Saving in materials (acid, caustic soda, additives): 15,000 euros / year
-Save energy: 500,000 kWh / year, equal to 20,000 euros / year
-75% reduction in cleaning time / and production stops
Dairy industry
-Optimizing processes and cost reduction in surface disinfection and CIP
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-Cleaning of cooling tower systems
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-Enhancement of process water
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-Improved milk quality (lower bacterial count)
Surface disinfection / CIP
-Savings due to replacement of traditional disinfection chemicals (e.g. Peracetic Acid) with Hypochlorous Acid produced on-site
-Optimization of CIP processes:
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Water savings
Energy savings
Cleaning time savings
Cold disinfection
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-Reducing health risks for employees
-No hazardous material – easy transportation
-Significant improvement of hygiene
-Easy quality control of disinfection results
-Better results at a fraction of cost
-Ecologically safe
-Sustainable production
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Example 1: Dairy Israel
HOCl substitutes peracetic acid in several CIP processes
Cost savings of € 230.000 per year for chemicals
Optimization of CIP processes on-going
Example 2: Dairy Germany
Production of yoghurt and pudding
HOCl substitutes peracetic acid in 2 production lines
Cost savings of more than 60% per year for chemicals
Implementation and optimization of CIP processes is on-going
Cleaning of coolant / improvement of process water hygiene
Utilization of on-site produced SANIFLUID® (HOCl) to disinfect drinking and process water
Reducing the existing bacterial count to zero within a short time
Examples: Dairy in Israel (ice water), (cooling tower disinfection), Milk processors, Germany (process water), Dairy farms Germany (drinking water)
Livestock
SANIFLUID® (HOCl) produced on-site is dosed directly into the feeding-water supply and into the cleaning system.
Benefits are:
CFU content in barn water (drinking) reduced to zero
Requirement for antibiotics greatly reduced
Reduced mortality and improved feed to weight efficiency
Advantages
-Very compact unit, easy to retrofit into existing rooms
-Simple to operate, fully automated, no hazardous materials involved
-Operating staff does not require hazardous material training or special skills
-According to WHO Standard, DIN 901 and §11 of the Trinkwasserverordnung (German Drinking Water Standard)
-Quality tested and approved by several independent laboratories.
Certificates
References
Drinking water for aircraft
Drinking water for aircraft
Drinking water for aircraft
Salad washing and disinfection
Micro-biological control fresh water
C.I.P. with SANIFLUID®
Drinking water treatment
Drinking water treatment
Disinfection applications (potable water)
Cooling Tower water disinfection
Disinfection of Process water and cleaning
Water disinfection for incubators
Frankfurt International Airport
Macao International Airport
Regional Airport
Salad Producer
Dairy
Cottage Cheese and Yoghurt
Poultry breeding
Poultry breeding
Research and development
Würzburg Hospital
Meat Processing plants
Poultry incubation
Fraport AG,
C.A.M.,
Saarbrücken Airport
Mecklenburger Ernte
Weihenstephan
Tnuva Dairies
Gazit Chicken farm
Millouff Chicken Farms
University of Iraq
University Hospital
Boecklunder Group
HatchTech B.V.